Renowned for their unique chemical structure and unparalleled hardness, diamonds are extensively used in critical applications such as cutting, grinding, and component machining. Diamond tools, including saw blades, cutting segments, and drill bits, are fundamental instruments widely employed across national industrial production.
Key manufacturing processes for diamond tools include sintering, brazing, and electroplating, with sintering being the most prevalent and widely applied method.
Sintered Diamond Tools: These tools are produced by mixing diamond grit with a binder matrix, followed by pressing and sintering. The binder matrix plays a crucial role. Tool performance depends significantly on the binder formula. This matrix must securely encapsulate the diamond particles and crucially match their wear rate. It plays a decisive role in enabling the tool to function fully and efficiently.
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